Many people do not realize that Vermont has an industrial
history that is at least as important as its agricultural history. At one
time variously sized mills crowded around Vermont's abundant waterfalls
producing textiles, woodenwares and all sorts of finished metal goods.
Since the late eighteenth century there have been small blast furnaces
in Vermont smelting iron from local ore. This iron would then be
reprocessed as cast or forged goods. Iron smelting began in Forest Dale,
Vermont by 1810 and continued under various owners and names until the
1860s. The site is now owned by the State
of Vermont and is on the National Register for Historic Places. On
October 24, 2000 the Rutland
High School Advanced Placement United States History class visited
the site.
The
property the furnace is situated upon was last owned by the Horn family
who donated it to Vermont in 1974. In the early 1950s a road crew working
nearby dynamited the main arch to the furnace to retrieve stone for a building
project. Mr. Horn's timely intervention prevented further damage. In the
1990s the State of Vermont rebuilt and stabilized the arch. To the side
is an 1869 map of the site from the Beers Atlas for Rutland County. The
approximate location of modern day Route 73 from Brandon to Goshen is shown
in yellow, the Neshobe River is in blue, and the ironworks site is in pink.
Steven Langlois (famous for his amazing collection of
polyester shirts from the notorious Disco Era) played the role of
Ezekiel "Zeke" Jones, son of Alvin B. Jones, a local farmer who carted
ore and goods for the owners of the ironworks in the 1830s and 40s. Behind
"Zeke" is the blast furnace. Ore, lime flux and charcoal were loaded into
the top of the furnace from a ramp that ran from the hillside behind the
furnace. The interior is lined in fire-brick and after the furnace was
lit a blast of air was introduced from the bottom that drove the heat high
enough to separate the iron from the mineral ore. The flux carried the
glassy slag to the top of the furnace while the heavier iron sank to the
bottom. At the right moment iron workers removed a plug at the bottom of
the furnace and the molten iron ran into molds situated in the arch behind
"Zeke." (The iron bars covering the arch were added after the stabilization
project was completed. The bosch arches on the three other sides where
the blasts of air were introduced are still accessible.
Standing at the edge of the wheel pit, teacher John
Peterson in the character of Royal Blake describes the water powered
bellows to the students. (l-r: Robbie Wetzler, Steve Langlois, John Peterson,
Justin Brown, Scott Drew) Water was introduced to a large water wheel that
drove a cylinder bellows which forced air to the furnace through pipes
where it was first preheated then introduced to the bottom of the furnace.
Originally the furnace was fueled with locally produced charcoal although
an unsuccessful attempt to fire it with anthracite coal was made in 1854.
The original wheel had a diameter of nearly thirty feet.
The wheel pit needed to be deep enough to accomodate that huge size. Here
students (l-r: Justin Brown, Carrie Stanziola, Ally Shortle, Robin Harrison
and Robbie Wetzler) walk along a raised track looking out for the iron
bands that held together a wooden pipe that was over two hundred feet long
and brought the water to the wheel.
Andrea
Doenges and Ally Shortle are using their historical imaginations to picture
the various support buildings that were once located on the site including
a boarding house, blacksmith's shop and charcoal shed. Local farmer and
oxcart driver Alvin B. Jones (played by Rutland High School principal Bruce
Gee) watches from the background.
After following the path of the old head-race which brought
the water to the wheel the group pauses in the approximate area of the
original dam for a group photo. (kneeling: Carrie Stanziola, l-r Robbie
Wetzlwer, Scott Drew, Ally Shortle in red fleece, Charles Romeo in cravate
and cap, Liz Lathey in center, Andrea Doenges in white, Robin Harrison
in blue fleece, John Peterson in blue cap, Justin Brown in fleece collar,
Steve Langlois in straw hat, Bruce Gee in top hat.)